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Sun Welding P4028T Pony Express Gun Safe | 72"H x 40"W x 28"D | Up to 120 Min Fire

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Original Price $3,419.00
Current Price $2,669.00
SKU P4028T

Usually Ships in: 8 to 10 Weeks. *ETA to USA Only

Dimensions: 72"H x 40"W x 28"D

* Estimate to the 48 Contiguous USA States Only

  • Product Description
  • Specifications
  • Product Warranty
  • Our Price Match Policy
  • Shipping & Returns Policy
  • Reviews

Sun Welding’s P4028T (Tall) Pony Express Series Fireproof Gun Safe is an American Made gun safe and is Sun Welding's signature & most popular series, featuring the highest security features you can find on the market today.


High-Security Features

The P4028T (Tall) Pony Express Series High-Security Gun Safe features 1/4-Inch thick solid steel plate doors and solid 9/64-inch (10-Gauge) frames.

It also features an EMP-resistant, Group 2 combination lock or electronic lock, which is protected by a ¼-inch drill-resistant hard plate, and an additional ½-inch absorption plate to resist impact or punch attacks.

And unlike many other safes in the industry, which features only one re-locker, the Pony Express gun safe features two (2) spring-loaded relockers to protect the lock and secures the safe even if the lock is completely destroyed.

The Pony Express Series Gun Safe exceeds UL RSC and DOJ Requirements. It is American Made with the highest quality materials and backed by a lifetime warranty!


 SunWelding Pony Express Product Description Creative - Security Features Overview


  • Maximum Protection from Pry-bar and Crowbar Attacks with 1/4-Inch Thick Solid Steel Plate Doors: The doors on the Pony Express series safe is reinforced by a 1/4-inch thick solid steel plate, which is 35% thicker steel than what other leading competitors are offering. This means that it will be almost impossible for a burglar to ever use a pry-bar or crowbar to break into this safe. 
  • Sturdy, Durable and Drill-Resistant 9/64-inch (10-Gauge) Solid Steel Body/Frames: In addition to the sturdy doors, the body of the Pony Express series is built with thick 10-gauge steel. This is stronger than other common gun safes and protects your safe against drill & power-tool attacks.
  • More Protection Against Pry-Bar and Crowbar Attacks with Recessed Doors: The recessed doors means that it is very difficult for thieves to jam their pry-bar or crowbar between the gaps in the door and break into this safe.

Sun Welding constructs the doors and body with only SOLID steel to ensure maximum strength and security of your safe. Most other manufacturers make safes with doors and bodies that may look thick, but they are actually filled with composite drywall (with very thin slabs of steel). They may look strong, but they’re actually quite weak!


  • No Weak/Vulnerable Attack Points with Continuously Welded Steel: The attention to detail and meticulous welding of this safe means that there are absolutely no weak spots on all sides of this safe, making it very difficult for burglars to break into the Pony Express series safe!


This is unlike what most manufacturers do, which renders their safe susceptible to “skip-welding”. Skip-welded safes mean that some areas may not be welded as well as others, creating weak spots for burglars to take advantage of.


 SunWelding Pony Express Product Description Creative - Security Features Overview


  • Drill & Punch Resistant Boltworks: The door bolts of this safe has been reinforced and protected to make it one of the most secure door bolts on the market that is resistant to extreme drill or punch attacks. In total, there are (15) 1-inch diameter doors bolts that protect all sides of the doors. 
  • (2) Re-Lockers to Protect Door Bolts & Lock and Secures Safe Even if Locks Are Completely Destroyed: Unlike most safes, which only has one relocker to protect the lock, Sun Welding’s safes have two to secure your safe from being breached even if the locks are destroyed. 
  • (2) Drill-Resistant & Anti-Punch Hard Plates to Protect Door Bolts and the Lock: In addition to the (2) relockers, the bolts and locks are also protected by (2) hard plates. One ¼-inch drill-resistant hard plate protects the lock from drill attacks, while the other ½-inch punch-resistant hard plate protects the door bolts from punch attacks.

When it comes to door bolts, the thickness is not everything! What matters more is how the doors bolts are protected and designed. Sun Welding’s bolts are protected by drill-resistant hard plates and are long enough to extend behind the frames for additional protection. Most safe manufacturers may create bolts that appear thick, but are largely unprotected and short, making it very susceptible to drill or punch attacks. 



Fire Protection Features

All of Sun Welding’s Pony Express Series Safes undergoes stringent fire-testing procedures and has been shown to protect your valuables against extreme heat & smoke. Not only that, but Sun Welding also offers you 4 different levels of fire protection to match your needs exactly!

SunWelding Pony Express Product Description Creative - Fireproof Features Overview


  • Up to 120 Minutes @ 1,200F Fire Protection: Depending on which upgrade you select, your safe can have up to 2-Hour of fire protection at 1,200F. This means that your safe’s internal temperature will not exceed 350F in the allotted time.
  • Protection Against Heat & Smoke with an Expanding Fire Seal: When exposed to heat, the seals on the doors will expand up to 8x its own size, thereby creating an extremely tight seal around the doors to keep away heat and smoke!


The External Hinge Advantage Sun Welding Safes are built with external hinges. Not only are external hinges just as secure as internal hinges, but external hinges also allow for a tighter seal around the doors to protect against heat and smoke. Why? Because there is no need to create gaps in the seal to make room for these internal hinges!


  • No Hot Spots with Continuously Welded Steel: When it comes to extreme heat, the first vulnerable spot for your safe is anywhere the safe was not properly welded (or skip-welded), which happens a lot in other big-box safes. Sun Welding’s safes have been meticulously welded to avoid skip-welding, protecting your safe’s interior from extreme heat!
  • Maximum Fire & Heat Protection with ⅝-Inch Fireboards: The fireboards used in this safe is 25% thicker than the ½-inch fireboards used by most safe manufacturers.


Other Exterior/Interior Features

The Pony Express Gun Safes are not only made for security and fire-resistance, but they are also made to be beautiful both inside and out. Not only do you have the option of having multiple finishes and interior fabrics, but each safe is hand-crafted to give you the most beautiful and luxurious experience (without paying the big bucks!)


SunWelding Pony Express Product Description Creative - Exterior and Interior Features Overview


  • Beautiful Hand-Crafted Exterior Finish: Choose from either a matte gray finish or from a variety of gloss paint finishes. And whatever you choose, all of Sun Welding’s safes are hand-painted and finished with hand-applied logos. The Pony Express series safe also comes with a 5-spoke handle for a beautiful finishing touch!
  • Tailor Your Storage Needs With Customizable Interiors: Sum Welding offers 3 different rifle configurations or a solid collected shelf interior to match your unique storage needs exactly.
  • Store As Much As You Want with High Capacity ¾-Inch Particle Board: Sun Welding has hand-built interiors made from solid ¾-inch particle boards for high load capacity to ensure durability and strength to store whatever you need to store! 
  • Protect Your Guns and Experience Luxury with Velour Fabric: Choose from a variety of luxurious velour fabric to protect your guns & other valuables from scratches.
  • (6) Pre-Drilled Mounting Holes to Bolt Down the Safe: Finally, each of Sun Welding’s safes comes with (6) pre-drilled mounting bolt holes should you wish to bolt down your safe to add more security!


Overview of Options

 Sun Welding Hinge Options

Sunwelding Color Options

SunWelding Shelving Options

What Others Are Saying...



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Customer Reviews

Based on 5 reviews
Ethan L.

Quality craftsmanship and workmanship. I don't think I could have gotten a better experience purchasing my sun welding gafe. If I ever need another safe, a sun welding safe would be a total no brainer for me.

Larry A.

High quality, good price, great customer service!


It's so imperative to do your homework prior to splurging on a safe. Because if you did, a sun welding safe would be the obvious choice. No other imported composite safe can go against my substantial Sun welding safe despite my sun welding safe costing less. Love that it's 100% USA made. My sun welding safe features uncomparable steel thickness compared to the other guys. I got a full 1/4 inch plate on the door complete with a 10 gauge steel body. The pony express model is honestly a great deal. If i were to have gone to another brand, the price would have been so much steeper. Probably more than $1k and that's probably on the low side.


Excellent service from the first visit to the professional delivery. Highly recommend this company!


I took a huge risk buy my sun welding safe online but I'm so glad I did. Love that the entire buying process was easy. Once it arrived by freight truck, I knew it was the right choice. The quality of the craftmanship is like no other. If you want quality with a great price then I would 100% recommend Sun Welding safes. Be aware that these are custom safes and therefore will take between 4-8 weeks to get delieverd. But the wait time is so worth it I promise you.

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